Melt blown polypropylene materials are very effective at filtering airborne particles, organisms, and viruses. This makes it an ideal material to use in face masks. The material can be used in other applications as well. Products that can filter water or absorb spills or leaks, or to clean surfaces. Melt blown polypropylene is not a good choice for making garments and clothing. This material is less durable than spun-bond polypropylene. You may see or hear these products and materials also called nonwovens. Our melt blown polypropylene is a better material to use because the manufacturing process creates a fabric that has the smallest openings that most airborne viruses or particles cannot get through.
Our melt blown process produces a highly superior product that other manufacturers can not produce. It filters up to 90% of all airborne particles, organisms, and viruses.
With our knowledge and expertise, we can produce a material to your exact specifications or variations.
At Sanctuary Systems we take pride in the polypropylene materials that we produce. Our company defined key values and standards that we follow at every part of the manufacturing process. These have helped us produce the quality polypropylene pp materials our customers love. One of our most important parts in producing our material is lowering our impact on our environment. We work closely with our business partners and employees to lower our electrical consumption, lower waste, recycle materials in all our facilities, and source raw materials from other like-minded companies. Our newest product label SpunGreen TM is featured on our environmentally friendly products.
The most important thing to know is that the polypropylene material is 100% made in the USA. We are grateful for our success and want to help our local communities. We provide jobs to the people in our community and helps boost the economy of Fremont, NC.
At Sanctuary Systems we have some of the best minds and leaders of our industry producing our materials. Combining all this into the products we produce separates us from other manufactures that produce a substandard polypropylene material. Our standards and commitment to quality reflect in our partners and their products. In return we have develop lasting relationships with other businesses and people and have a loyal following.
How is our melt blown polypropylene SpunGreen certified? Our leader sat down one day and defined what it means to carry the SpunGreen label. They defined specific procedures and guidelines that lower pollution and consumptions of natural resources when purchasing raw materials. Our manufacturing process was redesigned to lower power consumption and reduce electrical use in our facilities. We put in procedures and plans to recycle materials waste and even used products. All these define what SpunGreen means to our consumer and to our company.
You know you are buying a quality polypropylene non-woven when you see the Sanctuary Systems label. You can hear from our customers and partners that our product is the superior quality, best value, and consistent product in our industry. Our non-woven materials can be found in hundreds of different products. Products like our PPE personal protective equipment to surface wipes, and more. Your customers will see the quality in your products and purchase products from you again and again.
You know you are buying a quality polypropylene non-woven when you see the Sanctuary Systems label. You can hear from our customers and partners that our product is the superior quality, best value, and consistent product in our industry. Our non-woven materials can be found in hundreds of different products. Products like our PPE personal protective equipment to surface wipes, and more. Your customers will see the quality in your products and purchase products from you again and again.
Polypropylene is a plastic polymer used in a variety of products.
First, crude oil is distilled. Then the crude oil is processed in a refinery. The refinery takes the crude oil and is able to separate various products from the oil. The propylene is gathered during the distillation process. Then a catalyst is used to create the various types of polypropylene.
320°F or 160°C
Yes, polypropylene is a plastic.
Melt blown fabric is a non woven fabric. Traditional, cotton fabrics are weaved with cotton yarn to create fabric. Non woven fabrics are made by melting plastic fibers together.
Non woven fabric is created by bonding small filaments of plastic together to create a strong fabric.
Melt blown polypropylene is porous. This makes it ideal for filtering liquids and gases.
Yes, many of the masks worn today for protecting wearers from COVID-19 are made from melt blown polypropylene.
Our melt blown polypropylene is only available by ordering directly from Sanctuary Systems.